How are Sublimation Patches made?
Also known as dye sublimation patches and printed patches, these patches are popular for their ability to copy intricate graphics, such as entire photographs. These detailed sublimation patches are created through a unique process.
Your desired design is first converted into a digital format. This design is then printed onto special sublimation paper using inks specifically designed for this process. The printed paper and the patch blank are then pressed under high heat. This intense heat causes the ink to transform into a gas, penetrating the fabric fibers. As the patch cools down, the ink solidifies, permanently bonding with the fabric and producing a high-resolution, vibrant image that's part of the fabric itself, bringing your design to life in a truly exciting way.
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Benefits of Sublimation Patches
Sublimation patches offer several advantages over other patch types:
Vibrant and Lasting Colors:The ink is infused into the fabric, resulting in incredibly vivid colors resistant to fading, cracking, or peeling. This long-lasting feature ensures that your investment in sublimation patches is secure.
Durability: Because the ink becomes part of the fabric, sublimated patches are highly durable and can withstand frequent washing and wear without losing quality.
Unlimited Applications: These patches can be applied to various fabrics and materials, making them suitable for various applications. Whether you're a professional seamstress or a DIY enthusiast, Dye-infused patches are a versatile choice.
Professional Aesthetic: Unlike other patch types, sublimation patches have a smooth feel and a professional look. This will give you the confidence you need in any professional setting.
Cost-Effective: With their durability and long-lasting colors, sublimation patches are not just a purchase but an intelligent investment in the long run.
Request a QuoteWhy Choose Sublimation Patches?
Sublimated patches are amazing when it comes to capturing an endless range of colors and tiny details with incredible precision. Since the process involves printers and inks that copy-paste digital graphics onto sublimation papers, the final result is precise, down to nearly every single pixel in the digital image you provide. You can then put these mini pictures on anything; get sublimation patches for hats, bags, shirts, jeans, jackets, keychains, and more!
Who Needs High-grade Long-Lasting Sublimated Patches?
As one of the top patch manufacturers in the U.S., we cater to businesses in all kinds of industries. Our sublimation patches are quite popular with:
- Clothing Brands
- Shoes & Bags Producers
- Accessories Brands
- Sports Clubs (Team Patches)
- Public Services (Security Uniforms, etc)
- School & Colleges
- Freelance Artists (Etsy Shops)
- Retail Outlets (Vest & Jacket Patches)
Patches With Impressive Lifespan…
Step into the world of sublimated patches, where the magic of dye transfer using heat creates a bond between the inks and sublimation paper. As a result, you get patches that are vibrant…and stay so after much wear and tear. Sublimation patches are made to withstand the test of time; you can add these patches to any item of clothing or accessory with peace of mind.
Backings For Sublimated Patches
Here are the backings you can choose for sublimation patches.
Sew-On Backing
Choose a sew-on backing for maximum durability and longevity to get amazing photorealistic patches. Ideal for high-wear items like uniforms, this option ensures your patch remains securely attached through countless washes and rough handling.
Iron-On Backing
Easy application is the hallmark of our iron-on-backed sublimation patches. Simply heat activate the adhesive solid backing to securely bond the patch to your desired surface. Please note: Iron-on patches are best suited for fabrics that can withstand heat.
Velcro Backing
Removable and reusable, our Velcro-backed sublimation patches offer convenience and versatility. Featuring high-quality hook-and-loop fasteners, they can be easily attached to and detached from compatible surfaces.
How To Order Sublimation Patches from The Patchio
Ordering Our Sublimation Patches is Simple and Hassle-Free!
Submit Your Artwork
Upload your artwork if you have it ready, or collaborate with one of our in-house designers—at no extra cost—to bring your vision to life.
Receive a Digital Mockup
We'll provide a digital mockup of your patch design for your review. You can request as many adjustments as needed until you're 100% happy with the result.
Approve The Sample
Once you've reviewed the sample, give us the green light to move forward. This approval will allow us to proceed with full production.
Receive Your Custom Patches
Your custom patches are on their way! We’ll ship them directly to your doorstep with free tracked shipping for added convenience.
A Few Tips to Design Sublimation Patches for A Great Outcome
Here are a few tips for designing sublimation patches for the best outcome:
- Avoid using too-small lettering in intricate designs to ensure clarity.
- Try to choose from embroidered, hot-cut, or laser-cut edges for a polished finish.
- Sew-on patches are best for frequently used clothing, while iron-on patches work well for jackets and caps.
- Ensure optimal print quality by providing high-resolution design files (at least 300 DPI).
- The cost of your sublimation patches will increase with the number of colors used, so choose according to your budget. Being mindful of the number of colors can help you make a cost-effective decision.
- Plan and order your patches a few days before you need them to avoid problems due to shipping delays. Sublimation printing is quick, but preparation is essential. While you can pick intricate designs for a sublimation patch order, remember to avoid too-small lettering to ensure clarity and the quality of your design.
Elevate Your Celebrations and Branding with Personalized Sublimated Patches
Sublimated patches are incredibly popular for celebratory clothing and accessories. We have partnered with brands and individuals around the U.S. to produce tailored sublimated patches for festivities!
Sweater Patches
Sublimated patches, the perfect match for family sweatshirts and sweaters, bring a personal touch to the festive season. Convert your family portraits, friend selfies, and even that click of a beloved pet into sublimation patches for sweaters, making each piece unique and special.
Gifting Patches
Sublimation patches are a versatile choice for various holiday gifts, from patch keychains to notebook stickers, ‘picture’ frames, and more. Choose the right kind of backing, and you can add colorful patches to various bespoke Thanksgiving, Christmas, and even birthday gifts, inspiring creativity in your gifting.
Branding Patches
Ready to elevate your brand with our sublimation patches? Contact us today to discuss your unique needs, and let us provide you with fine-quality patches that reflect an impressive brand value for your customers.
Merrowed Sublimated Patches vs. Hot Cut/Laser Sublimated Patches
Sublimated patches are printed patches, which means that there’s no finishing touch unless you opt for one. If you select merrowed sublimation patches, we add a border that is 1/8th of an inch on patches that overlocks the edges of your design. It’s the perfect way to ensure your patches do not fray easily. Suitable for regular shapes like circles, squares, shields, and more.
Other than merrowed sublimation patches, you can choose Hot Cut border patches, that are finished with a heat cut. Similar to how a hot knife lightly scorches and seals a fabric that it goes on, this type of patch has a protective edging to prevent fraying. The finish is perfect for complex shapes. As for Laser cut sublimated patches, these feature a smooth cut fabric border, without stitching on the edge of the patch.
Our Sublimation Patches Designs
Have a look at our wide range of custom name patch designs:
Sublimation Patches FAQs
Are You Looking To Order Customized Sublimation Patches?
We’re your one-stop shop for high-quality, durable, and affordable sublimation patches. As experts in custom embroidered, chenille, woven, and leather patches, we can fulfill your patch requirements well beyond your expectations. Click on the button below to connect with our patch experts, and get started on creating your sublimated patches today!
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